Showing posts with label refurbish. Show all posts
Showing posts with label refurbish. Show all posts

Friday, September 18, 2026

Vintage Corner: Ludwig Pioneer snare drum, ca. 1960?

Earlier in the week, I saw this drum at a local music shop. I picked it up, grabbed a stick from the demo bucket and tapped the head, and fell in love. I returned the following day with an old guitar to trade in and negotiated the best trade I could get.

It's a Ludwig Pioneer snare drum, a student model from around 1960. There's no date stamp on the inside (as there often is with vintage Ludwig drums of this era). Late-model WFL snares sometimes came from the factory with new Ludwig badges on them, while the rest of the hardware was old WFL stuff they were trying to use up. These earlier Ludwig badges had no serial numbers, meaning the drums would date between the late 50s and into the early 1960s. By around 1960, the inside of the shell was painted white, a finish Ludwig called Reso-Coat. It did little or nothing to improve the sound of the drum, and Ludwig used it primarily to hide flaws in the wood. It was basically just oil-based white paint, nothing more. By the late 60s, Ludwig had begun using maple shells on their drums and stopped painting the insides white so that they could let people see the higher-quality maple they were using. During the Reso-Coat period, wood shells could have been made of a variety of different woods, veneers, or plywoods. While the trainsition from WFL to the bigger and better Ludwig Drum Company was happening -- a process that took several years -- drums and accessories were manufactured using a less-standardized set of component parts. By the mid to late 1960s, Ludwig badges began using serial numbers and a more standardized set of component parts. But the period between the end of WFL (1955) and the final merging of WFL with Ludwig took several years and was a little like the wild west while things got sorted out.

The drum after I got it home:








Left: The Ludwig badge without serial number. This and the white interior date the drum to somewhere between 1960 and around 1963 or 64.

Earlier versions might still use a WFL badge or a "transitional" badge with blue Ludwig logo printed on a brass plate.

Below: Part of the original "baseball bat" muffler. I'm looking for the felt-covered top to complete the mechanism.



 
 
Above and left: this drum had been owned by a school district, and the ID had been stamped directly into the shell of the drum on two sides. On the side nearest the butt plate, the stamp wasn't as deep, but the finish had been worn away. On the side nearest to the throw-off, someone had stamped the wood very hard and layers of plywood had fallen off, either at the time of being stamped or more likely over time with the use and abuse typically seen with school instruments. 

I took the drum most of the way apart. The inner bolts holding the lugs to the shell were very corroded, so I decided against trying to remove them; on a nearly 70-year-old drum there was the risk of stripping or breaking a bolt off inside a lug and not being able to salvage either. So I applied a drop of oil to each bolt, let it soak in, and then very carefully tried to snug it down. If it didn't move, I didn't force it. If it moved, I only nudged it a tiny bit. 

Since I couldn't remove the lugs, I decided the best way to shine them up a little was to use some Nevr-Dull wadding to gently polish them. I also used this on the throw-off and butt plate and the rims. Comparing my drum with photos of drums in better condition, I was able to determine that my hardware is all original. The rims and lugs are in pretty nice shape; the snare mechanism less so because of a little rust and wearing off of the nickel plating, but still perfectly functional.

Ludwig used date stamping on the inside of their wood shells from around 1960 until 1971, when they switched to glueing paper labels inside the shells. Between 1960 and 1963 they used red ink for the date stamp, ad after that switched to black or dark purple. Not every shell was stamped, though it seems most were. Sadly, I could not find a date stamp on the inside of my shell -- and I looked hard. My best guess is that my drum was made between 1960 and 1963. 

After asking other vintage drum enthusiasts for their thoughts and considering my options, my abilities and the purpose of this drum, I decided to go ahead and use some wood hardener to stabilize and fill in the worst of the gouges in the shell, mostly caused by the school district stamping and years of wear and tear. Predictably, my hands got a little shaky during the application and I ended up spreading it in places I didn't really need to, but since it's a clear liquid and this drum's too ugly to be anything but a player I decided not to fret about it. I set it to dry overnight in the shed.

I've found a new Remo coated Ambassador head in my stash, which will be ideal for my uses. the Ambassador snare-side head is used, still in decent shape.

The next day, after everything had dried and the smell faded, I brought the shell back into the house and reassembled the drum with a new batter head. I did not reinstall the incomplete muffler, but decided I’d see how it sounded without any muffling at all. Being mindful that with only six tuning nodes I couldn’t go crazy, I carefully reassembled everything and reinstalled the snares that had come with the drum. This is the first of what will likely be a few attempts at getting a decent sound out of the drum.

After my initial testing, it’s clear that:

A. The drum needs at least some muffling. I put a Snareweight leather muffler on the top, which soaked up some but not all of the excessive ring. 

B. I tightened the snares a few times, and decided that the drum needed better, newer snares. A newer throw-off would help too, but for now I really want to use the original and see if I can’t make it work more smoothly.

C. The original snare-side head will do. I applied some tape strips across the part of the outer edges where the snare wires cross to reduce over-ring. Aquarian offers a commercially-made version of this concept using adhesive woven material but Scotch tape works almost as well in a pinch.

D. I think that ultimately, I’m going to have to repair or replace the baseball bat muffler. I’m leaning towards the Canopus replica, which allows for four different ways to set the muffler and afford greater flexibility. But fifty bucks is more than I can really afford at this point. I’ll call Revival Drum Shop after Yom Kippur and see if they have enough parts for me to rebuild the original muffler.

It’s a great snare drum with a nice, warm sound. The finish is still gouged and scraped, but at least the wood hardener has stabilized the plywood visible in the gouges so I can really play the drum now. I look forward to bringing it to my next Klezmer jam in October.














Tuesday, August 4, 2026

DIY drummer: refurbishing a vintage QuietTone pad

I had an opportunity to purchase an old QuietTone practice pad from the 1960s, back when Henry Adler still owned the company and was selling them out of New Jersey. Various drummers had tried to warn me off pads of this era, because of the worry that the internal base was made with asbestos. I researched this thoroughly, even talking with a former coworker of my mother’s from Georgia-Pacific. Now in his eighties and an amateur drummer himself, he showed me his two old Adler QuietTone pads, one of which he was refurbishing for his grandson. “There’s absolutely no asbestos in there,” he told me. “The internal base was made with compressed paper/cardboard fiber. By the 1960s, asbestos was a popular building material, but it splintered easily. No one would want a practice pad that gave off hundreds of tiny splinters with every stroke.”

My fears calmed, I made on offer on the vintage QuietTone pad and it was accepted. It arrived this week, and I set about refurbishing it into playable condition.





The pad was well-used, worn and showing its age. I took it apart and examined each component.

The original fiberboard base was intact, though badly warped from years of compression as the tension was increased over time. I decided to try and save it. Using some wood hardener, I brushed both sides of the base, allowing the liquid to soak in. I waited ten minutes for the surface to become tacky to the touch, sandwiched it between two pieces of chloroplast (the plastic material used for campaign signs), weighted it down and let it dry. I knew that the sign might stick to the treated base, but not too badly.

Then I tackled the metal bands with a Kool-Stop rust eraser, left over from my bike shop days and great for removing obvious rust. I followed that up with a small piece of Nevr-Dull and the metal bands looked much better after that. I was glad that the original white rubber “feet” were still intact; a tiny spot of super glue under each would ensure they didn’t fall off.

When the wood hardener had dried several hours later, I removed the weights, carefully lifted the base, and saw that it was much flatter than it had been. There were grooves worn into the base by the metal bands, so I made a mental note to reinstall the base at an angle to avoid damaging the grooved parts further. The last thing I did was to fill in a few small gouges in the fiber board with some wood putty, which I let dry and then sanded flush.












Finally, I traced and cut a couple of cardboard circles, a couple circles from very thin yoga mat material, and a circle from an old Mylar drum head. The original head was beyond hope, so I replaced it with a newer used head I had on hand. (NOTE: the QuietTone pad is designed for concert and jazz drum practice, and works best with smaller sticks and a Remo Ambassador head. Anything heavier or thicker will deaden the response and tone, providing a less satisfying experience.)









Then, I reassembled the pad upside-down: 

— drumhead laid into the hoop

— Mylar layer

— two yoga mat circles

— the base, set at an angle in relation to the tension rod holes

— two layers of cardboard 

— the metal bands

It came together beautifully. Eventually, I’ll replace the hardware so all the tension bolts and nuts match, but for now the old, mismatched hardware works well enough. The result is a really nice practice pad that will enjoy many more years of use.


If you want to learn more about using and caring for QuietTone practice pads, Rick Dior has made a very informative video covering all of that, plus some history about the development of the pad. It’s worth your time.


Thursday, June 18, 2026

DIY Drummer: repairing and restoring a Beetle Last Pad

The Beetle Last Pad originally came as a doublesided pad with two playing surfaces and long tension bolts holding it all together. It was capable of very high tension and meant for modern marching drummers who wanted a pad with a Kevlar head on one side and a Mylar head on the other. 

Later, Beetle released a singlesided version of the Last Pad, meant for lower tension and a Mylar head. It was sold as a pad meant for old-school rudimental drummers, and if you installed a coated head it was also good for brushes. (I have such pad and to my surprise it has become my favorite brush pad, though I also like to chop rope drum style on it. The foam insert makes it feel very buttery.)

The seller bought a singlesided Last Pad and proceeded to assemble it with a Kevlar head and high tension — *not* what it was designed for. I’d guess he did this to save money, since the doublesided version costs far more. (The singlesided Last Pad currently retails for $180; the doublesided version costs $260. Both are worth the price when you take into account the sustainability and the amount of care and craft involved in their construction.

This singlesided Last Pad became available on eBay a couple months ago, and I watched it with interest.

Originally, the seller wanted $180 plus nearly $90 in shipping.

His description: “Beetle pad I bought not too long ago but don’t want anymore. Has some cracks from running but have changed the head with the cracks there, just don’t tune it too high. It has a Remo White Max Head.”

Sadly, in the process he cranked the tension so high — which is necessary for a Kevlar head — that he cracked the baseplate in the process.


I figured that the damage was rough, but repairable. I made a much lower offer, which was rebuffed. So I watched the listing and waited. So did at least fifteen other people.

I watched and waited for over a month, and the price fell over time. Finally, when the price fell to under a hundred bucks and the shipping became, frankly, more realistic, I felt ready to bite the bullet. I bought the pad and planned on repairing the baseplate with wood glue and clamps, and would see how it turned out. (I also planned to swap in an Emperor head and use lower tension.)

The pad arrived about a week later. The seller had simply tossed it in a box without any packing material. The cardboard box was ripped apart and crudely taped up again. The pad had bounced around inside the box and there was far more damage to baseplate than the listing photos had shown.

I gave the seller a mediocre review and told him to do better. Then I turned my attention to the pad.

I took it apart, and discovered that the previous owner had cranked down the tension so much that two of the bolts snapped when I tried to loosen them. Additionally, ten of the twelve washers were malformed from overtensioning. There were only single, large washers, not the second set of smaller washers that my singlesided Last Pad had come with.

I set aside the head, rim and bolts, and got to work on the baseplate.


Detensioning the hardware made the cracks narrower, so I had to slip a flathead screwdriver into the crack and widen it a little. I poured some wood glue into the crack, pressed it in with my finger and poured some more. Finally, I clamped the crack closed.

I repeated this with the crack in the second and third areas of damage, and set the baseplate aside to dry.




Then, I slipped the big washers into my bench vise and straightened them as best I could. That turned out fine and I felt comfortable reusing them at lower tension.



I chatted with Bradley at Beetle, who confirmed that this was probably a very early release of the singlesided Last Pad because it used only large washers. Subsequent versions have included two sets of washers and this works far better in terms of strength and durability.

I went through my parts bin and came up with replacement bolts and a set of smaller washers (old bicycle axle washers, nice and thick!) to add to the assembly.

Then, I waited for the glue to dry. Because I couldn’t be sure how far down into the cracks the glue could seep, I left the baseplate clamped all day. When I removed the clamps in the evening, the repair held solidly. Before stopping for the night, I drilled some vertical holes through the baseplate, two at each repair area, to receive hardwood dowels for greater stability.

The next day I got the fluted hardwood dowels to glue into the six stabilizer holes I’d drilled. The flutes carved into the dowel allow for glue to set in firmly with the wood and create a better bond and seal. When I ran this by Bradley, he suggested that the glue would do the job all by itself and that perhaps the dowels were overkill; but the bicycle mechanic in me really wanted to make sure the repaired baseplate wouldn’t come apart under stress. 

Valchromat (aka ForesCore), the material that is used in the baseplates and inserts of all Beetle pads that aren't built around solid wood, is made from compressed, finely ground wood fiber and a special glue. This is basically like MDF, but Valchromat uses very little formaldehyde and is much safer than ordinary MDF. Also, it's impregnated with color during the compression process so when you chip or scuff it, you don't lose color the way you would with wood that has simply been painted externally. It's also harder than MDF, and therefore a much better material all around. 

That said, if you're going to sand or drill Valchromat, it's still important to do so in a well-ventilated area and wear eye and mouth protection. Safety first!



In this photo, you can see where I’d had to build up the edges of the baseplate that had broken off. For this, I sanded everything, applied scotch tape around the missing part of the edge to form a “wall,” and poured in the glue to set overnight. When I removed the tape in the morning, a tiny bit of wet glue beneath seeped out, causing a slight collapse of the “wall.” Enough of the glue had dried that I didn’t worry about it. I knew that there would be enough of a repaired edge for my purposes, let the remainder of the glue dry and called it good.

The pad came with a 3/16” tire rubber insert, which would normally be too hard for my tastes. Bradley offered to make me a new insert with gum rubber so I could achieve something much closer to the feel of my 15” marching snare drum. While waiting for that, I decided to assemble the pad with the parts I have and see how I like it.

I let the glued dowels dry all day, and shortly before dinner time I assembled the pad with what I had on hand, including the harder insert and an old Emperor head. While I’m glad to experience the 3/16” recycled tire insert under a tuned head, it’s not really my thing and I will replace it with either a thin gum rubber insert or a 1/4” recycled tire insert, either of which will feel a little nicer for my hands. And I have a new Emperor suede head on order at Revival that should be here next week. 














Gosh, what a cool pad. I’m happy to have a second Last Pad for harder Mylar chopping, and thrilled to have repaired this at home.

(I was tempted for about twenty seconds to send the video to the seller, but my schadenfreude doesn’t run quite that deep. Mom raised me better than that.)

If you want a Last Pad, both versions are available on the Beetle Percussion web site, and are worth every penny.

Happy chopping.

Thursday, May 21, 2026

DIY Project: refurbishing and improving a favorite practice pad

In 2023, I purchased a custom pad from Rudimental Control. When I got my pad, I was pleased with the appearance and the performance.

But I was also a little concerned about the potential for the pad eventually bottoming out with use and compression. The inner platform had a lower profile than subsequent versions and over time the metal hoop made contact with the wood outer platform, limiting my ability to achieve good tension.

After I purchased  a newer generation of a pad from the same company, with rounded edges and a taller profile, I knew that I would want to find a way to raise the profile on my first-generation pad. While Rudimental Control made the very kind offer of taking back my first generation pad for modification at no additional charge, I decided that I really wanted to make this a DIY project.

Since I don't own power tools, I knew I’d have to work entirely by hand. The plan as I envisioned it below was to slice the inner base horizontally, and add another layer of wood in between the two halves. I ordered a  13” diameter x 1/2” thick wood round from a guy on Etsy, and hoped it would arrive around the time the sawing was done.







I marked where I thought the line ought to be, a process made easier by following the edge between two layers of the ply. Then, I wrapped the edge of the outer base in several layers of shop towels and clamped that into my bench vise.

And I began to carefully saw through the center of the inner base. I began with a fine-toothed Japanese pull-saw, to take my time, maintain control and avoid damaging the wood too much.

Over time, I was able to switch to a standard (American-style) hand saw so I could make faster progress. It took several days of short sawing sessions, taking time and care and giving my hand a rest before resuming again in several hours or the next day. It took me about five days doing it this way, which made it easier on my hands and gave the Etsy order time to be shipped.


It was slow going, and I was fine with that.

Finally, a couple of days ago, I was able to separate the two halves. As I’d expected, there was some stray pieces of wood that came off on either side from the ply and the glue. I carefully chipped away the biggest pieces and sanded the rest reasonably flat on each side.




The Etsy order arrived early this morning. I sanded the edges slightly round, and roughed up the smooth sides of the new “slice” so the glue would adhere better. I knew that there would be gaps, but I wasn’t worried about those. Any small gaps would be filled in a little by the wood glue under compression, and any larger gaps could be filled in after that with some wood filler and sealed with more glue. I’m not a woodworker and don’t pretend to be; and as long as 90% of the wood was in contact with the first glueing and compression during drying, I wasn’t worried. 
Glueing, Part One: middle slice and bottom of inner base. Instructions said to keep clamped for 30 minutes. I let it sit for two hours while I went to grab some lunch with my sister.

Since I don’t have any fancy woodworking clamps, I applied wood glue, centered it carefully by hand and waited five minutes, then let go and set a wine case and a cinder block on top of it to weight it down. Using the wine case [empty] would spread the weight out over the surface of the base, and the cinder block would center the weight for a firm bond.

After lunch, I removed the cinder block and wine case, checked my work, and repeated the process with the top of the sawn base, glueing it to the “slice” and putting back the wine case and cinder block. I left this overnight.



Next step: applying filler to the biggest gaps between the middle and top sections and letting them dry. Knowing that there would be gaps around the outer edges of the layers, I saved all the sawdust, poured it into the gaps and chased it with Elmers Glue-All. When that stuff hardens, it’s a solid. 
Doing a quarter at a time and allowing gravity and drying to do the rest made a difference. Since Elmer’s has a relatively short drying time of a few hours, it took most of a day for this part of the process.

However, just to be on the safe side, I decided to let this application sit weighted down overnight and into the next morning.




When the Elmer’s had dried completely, I sanded it lightly and applied a clearcoat by hand to protect the edges and seal everything.

Then I was ready to reassemble with a new pinstripe head.

After I installed the new head, I let it sit for another half a day, in case any more glue might seep out. It did, and I carefully wiped it away.
Aaaand done. Pinstripe head didn’t make me happy so I swapped in an Emperor head and it’s *much* nicer now.
Arthritis hands post-lawn mowing, but I don’t care. I’m really happy with how this turned out.
And I’m honored that Rudimental Control included this pad in their custom gallery. It’s still a good-looking pad, I play it nearly every day and I would heartily recommend Rudimental Control pads to any drummer looking for a craft-made, serious practice tool.

And if you buy a Rudimental Control pad now, in 2026, rest assured that it will have rounded edges and a higher profile, so that it will never need to be modified in this way. 


Lesson? If you like a pad but want it to be even better, don’t be afraid to experiment and get your hands dirty. The worst thing that can happen is you might have to replace some parts. And you can do this with any well-built tunable practice pad (and, if you’re careful, some rubber-on-wood pads as well).

Thursday, May 7, 2026

Vintage update: Sam Ulano’s King Size Pad, refurbished

Remember when I got this gigantic practice pad?


I was thrilled to add this vintage pad to my stable. But I was also really nervous, because the large slab of gum rubber was showing its age. I worried that I’d ended up with a museum piece rather than a playable vintage pad. My goal with nearly all of my vintage pads is that while they’re historic, they should also be in decent enough shape to at least offer a short demonstration if asked.

I sat on this pad for a couple of months and asked around about ways to restore the rubber. After not getting a reassuring answer from anyone at local hardware stores or the handful of woodworkers I know, I weighed whether or not replacing the gum rubber would make sense. Gum rubber from fifty or more years ago is unlike what industrial suppliers call gum rubber today, and I worried I’d lose the feel by replacing it.

Finally, today promised to be a sunny, dry day and I decided it was time to act. I’d gently pry up the original rubber. If it was too degraded, I’d replace it with a new piece cut to the same size.

I took a deep breath, applied a thin flathead screwdriver to one edge of the rubber slab, and gently began to pry up the rubber. I took my time and pried a tiny little bit at a time before taking the whole slab in my hands and slowly tugging on it. To my relief, it came up in one piece. I was surprised to see that it was almost 1/2” thick, rather than a more standard 1/4”. 

(The top of the gum rubber, a
Ready hardened and crumbling, cracked even more as I pulled it up.)

To my even greater relief, the rubber was only degraded (by air, light, and time) less than 1/8” down; the other side of the slab was like almost new. Whatever glue had been used to adhere the rubber into the wooden frame had stayed with the wood. 

All of this meant that I could simply flip the rubber over and glue the old side down into wood frame, and the fresh side could be the new playing surface.




I lightly sanded the wood frame, applied a thin layer of wood hardener, and set it in the sun to dry. Out in the sun, it took about five hours to dry thoroughly. (I was careful not to get any hardener on the hard rubber surface on the reverse side.)



When the hardener was dry, I lightly scuffed up both the wood surface inside the frame and what used to be the top of the rubber slab, wiped off the excess crumbs from the rubber and the wood, and applied the glue.

Then I carefully pressed the rubber back into the frame. It was a snug fit and I took my time to make sure it would be fully seated all the way around. Then I weighted down the rubber and let it sit for two hours. This evening, I checked my work, and was happy with how it had turned out.

I tried it out and noticed that without the thin hardening on the top of the rubber, the feel and response is a touch softer now. I think this will be best with concert or drum kit sticks. With 1/2” of rubber, marching sticks will feel a bit sluggish, and I suspect that’s not what Sam designed these pads for anyway.

In case there’s still an odd smell — I was born without an olfactory sense so I can’t tell — I’m letting it air out overnight in the shed, right next to the open screen window. It should be ready to bring into the house tomorrow.