Since I was gifted with this drum last summer, here's the progress:
1. I took it all apart so I could begin to clean the hardware and repair the cracks in the snare-side maple hoop.
2. I gave the bottom hoop to my brother-in-law, a woodworker, so he could soak it and bring the cracked section back into round with the rest of the hoop. This process took a couple of weeks.
3. While I waited for that piece to get finished (in between Ron's professional woodworking jobs), I cleaned the rods and hooks using a Rust Remover stick and finishing with some Nevr-Dull.
4. I got the hoop back from Ron, and finished the repair by adding sections of bicycle spoke to strengthen the repaired crack. I also began removing the tape residue from the rims and shell.
First, the snare hoop. The repair looked pretty good, nice and solid; but Ron advised me that without adding some internal supports it would eventually weaken and break again from tension and repeated playing. So I found a drill bit the right size and carefully drilled two tiny holes through the center of the rim, across the repaired crack. Because the other side of the hoop was showing the beginning of the same fatigue, I drilled holes there too.
Then, I took an old bicycle spoke and measured off sections long enough to run through the hoop, with perhaps a couple millimeters counter-sunk on either end.
I checked my work by running a spoke through the hole. It fit perfectly.
Then I measured sections of the spoke and cut off four pieces.
I squirted super-glue into each hole, chased it through with a section of metal spoke, and made sure each end was slightly counter-sunk when finished. Then I set the hoop sideways to allow everything to dry overnight. (By using a thicker gel instead of liquid glue, I was assured that glue would not drip out all over the place.)
The next morning, everything looked fine. I'll need to decide whether or not I want to try and fill in the ends with some wood putty, or just let it be.
Then I turned my attention to removing tape residue from the shell. A friend in Seattle had given me a bottle of an environmentally-friendly solvent called "Best Cleaner Ever," and I tried it.
Following the instructions, I sprayer a little on, let it soak in for a few minutes and then tried to wipe it off. It did nothing to remove the residue; and in fact the solvent itself had to wiped down thoroughly with warm water to remove its own residue. In the end, it may have loosened the tape residue, but that masking tape had been there for fifty or more years, so it's hard to know. I had to carefully scrape it away with a pocket knife, applied gently enough to remove the tape without gouging the wood underneath.
When I was done, I was left with a shell that still show signs of use and abuse, but the luster of the mahogany also showed up nicely. So I've chosen to leave the shell alone, not removing the original clear paint. I will apply some clear coat to the spots or bare wood that need it, and let the "beausage" be a part of the drum's look. The mahogany itself is gorgeous enough, even with the damage.
I still have some residue to remove from the batter hoop tonight. After that, I'll probably sand both hoops lightly, apply something to seal the bare wood spots, and let it all dry for a few days.
Then I'll begin reassembling the drum.
I don't plan to use a leg rest with this drum, but will instead just let it hang against my leg at a tilt. It will be a fair-weather drum only, or if I use it indoors it will be on a stand.
This was an unexpected gift and I'm glad I've had time to learn from repairing and rebuilding it.
Next: video of the finished drum. Coming soon!
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